Download arctic cat 300 service manual

You can download a manual to your computer, tablet or smart phone and get it in seconds. An Arctic Cat service manual contains step-by-step repair procedures, high-quality photos to assist you in the repair process, and the manuals contains advanced troubleshooting guides.

Most importantly, each repair manual is model and year specific to ensure you get the best repair information. We have downloadable repair manuals for nearly every Arctic Cat quad manufactured. Here is a small list of some of the manuals you can download:. Manuals available for models. Or a primary chain jumping a tooth may need adjustment. Install the cam chain tensioner cover bolt and tighten Install the air hose into the cylinder head.

Check that the cam gear alignment marks are cor- rectly oriented; then install and tighten the external cylinder head to cylinder cap screws to 7 ft-lb. V-Belt Cover C. Drive Pulley D. Remove the ten cap screws securing the V-belt cover; then remove the cover noting the location of the two dowel pins. Page 48 6. Remove the spiral spring from the case by lifting the spring end up and out. Hold the remainder of the spring with thumbs and alternately release each thumb to allow the spring to gradually release from the case.

Unwind the rope from the reel and remove the rope. Cleaning and Inspecting 1. Page 49 KM KM 8. Hold the ratchet guide down in place on the ratchet pins and secure with the cap screw coated with blue Loctite KM 5. Align the inner hook of the spiral spring with the notch in the reel spacer. KM 9. Inspect the V-belt cover for cracks, distortion, and loose alignment pins. Page 51 Inspecting 1. Inspect the pulley faces for wear, galling, or groov- ing. Remove the spring and spring seat; then remove the hub collar.

KMA 2. Inspect the O-rings on the movable face for nicks, tears, or swelling. Inspect the pins and bushings for wear, flat spots, 7. Measure the thickness of the centrifugal clutch shoe looseness, or cracking. The minimum service limit for the lining is 0. Install the spring seat over the hub and movable face 7. Using a suitable holding fixture, tighten the drive hub.

Installing Left-Side Components A. Drive Pulley B. Page Right-Side Components 6. Install the centrifugal clutch housing and clutch collar; then secure with the flange nut and tighten to 40 ft-lb.

Place the fixed drive face into position on the crank- shaft and engage the splines making sure the splines KM extend beyond the pulley face hub. Transmission DVX 1. Drain the transmission lubricant into a suitable con- tainer; then install the drain plug and tighten to 21 ft- KMA 5. Remove the shift shaft; then remove the plug. Page 56 KM KM 7. Using a crisscross pattern, remove four cap screws securing the secondary driven bevel gear assembly to the transmission case cover; Using a Spanner Wrench to hold the centrifugal 7.

Page 58 KM KM Remove the countershaft and driveshaft as an assembly. To disassemble the driveshaft, use the following pro- cedure. Remove the thrust washer; then remove the reverse gear. KM To disassemble the countershaft, use the following procedure. Page 59 B. Water Pump C.

Trigger Coil D. Stator Coil E. Remove the trigger coil mounting screws; then remove the wire set plate. Remove the two cap screws securing the oil baffle to the crankcase and remove the baffle; then remove the snap ring securing the oil pump driven sprocket. Page 61 KM KM 2. Inspect the shift forks for distortion, discoloration, 7. Inspect all bearings, bushings, seals, and shafts for scoring, or excessive wear. Replace as required. Inspect the shift cam groove and shift cam gear for excessive wear.

Install the drive axle into the transmission housing; 7. Tighten to 35 ft-lb. Apply multi-purpose grease to the lip of the main KMA drive seal; Page 63 Inspect the driven shaft for scoring, discoloration, or worn splines.

Inspect the shift shaft and gear for excessive wear. Check that the spring is not broken. Remove the secondary drive bevel gear cover.

Clean the secondary driven bevel gear teeth of old oil NOTE: To correct tooth contact, increase or decrease and grease residue. Page 65 4. Install the flat thrust washer and driven bevel gear on the driven shaft; then using the universal joint and vise to hold the shaft, install a new nut and tighten to 72 ft-lb.

KM 8. Install the low driven gear washer on the driveshaft; then install the low driven gear and thrust washer. Install the two alignment pins, gasket, and transmis- clutch dog; then install the shift cam into the trans- sion case cover and secure with eight cap screws.

Stator Coil 4. Install the starter idler shaft and gear in the crank- case; then install the starter driven gear on the crank- shaft. Loosely secure the secondary driven bevel gear assembly using the four cap screws; then using a crisscross pattern, tighten the cap screws until fully seated in the transmission housing. Place the crankshaft on a set of V-blocks and mount a Measuring Crankshaft Web-to- dial indicator and base on the surface plate.

Page 71 Install the gas tank cover panel. Install the electrical tray. Install the battery and con- nect the positive cable; then connect the negative cable. Install the front engine through-bolt; then tighten the Connect the engine ground wire to the engine; then engine mounting brackets to 16 ft-lb. KMA 6. Page Troubleshooting Install the coil see Electrical System.

Install the battery; then connect the positive and neg- ative battery cables. Pour in the recommended amount and grade of Gears worn - rubbing 1.

Replace gears 2. Splines worn 2. Replace shaft s 3. Primary gears worn - rubbing 3. Replace gears 4. Bearings worn 4. Replace bearings 5. Page 75 Problem: Engine lacks power Condition Remedy 1. Valve clearance incorrect 1. Adjust clearance 2. Valve springs weak 2. Replace springs 3. Valve timing out of adjustment 3. Adjust timing 4.

Piston ring s - cylinder worn 4. Replace - service rings - cylinder 5. Carburetor KC 4. Remove the screw securing the throttle actuator cover to the carburetor; then remove the cover. Screw O-Ring Disconnect the vent hose; then remove the carbure- tor. Remove the four Phillips-head screws securing the top cover; then remove the cover. KCA 4. Remove the float pin. KCA 2. Remove the vacuum piston assembly from the carbu- retor body.

Page 78 2. Soak for 30 minutes; then rinse with clean, hot water. Wash all non-metallic components with soap and water. Rinse thoroughly. Dry all components with compressed air only mak- ing sure all holes, orifices, and channels are unob- structed. Install the slow jet.

Place the jet needle, spring seat, and spring into the vacuum piston; then place the assembly down into 3. Install the main jet into the needle jet holder and the carburetor. Place the throttle actuator cover into position on the 3. Tighten the jam nut against the throttle cable adjuster carburetor; then secure with the screw.

In the ON position the normal operating position , gasoline will flow from the tank to the carburetor. In this position, 4. This manual gives the user the time schedule of repairing the ATV as well as the different types of oils and lubricants for use on that particular ATV. First, it reduces the cost of repairing the ATV. This do-it-yourself guide ensures that the costs that are incurred when it is taken to the experts and other specialists.

A repair manual gives the ATV owner the challenge of trying out the procedures given on it on their own. This makes them know their ATVs better and knows how to maintain them even better.

A repair guide manual comes in handy in such situations like when one is in a marginal area; poor network coverage, no busy traffic, and no mechanic. It makes one diagnose the problem with ease and solve it. There you have it! Brace yourself for a smooth ride on your Arctic Cat ; well maintained and repaired.

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